SUB-BASE:The first and most important factor to be considered prior to the installation of asphalt is the foundation upon which it will be built. New asphalt should be installed on a foundation of properly compacted crushed stone. We use State Approved Item #4 crushed stone with dust, which we wet as we compact to provide a strong solid foundation.
Clay ground conditions may require the installation of a Geotextile Fabric. This Fabric is placed prior to the subbase installation and provides a barrier to prevent the clay from intermingling with the stone which will destabilization the subbase.
ONE COURSE PAVING:
Best suited for residential paving where heavy vehicles will not be placed on the pavement. Installation consists of a single layer of asphalt approx. 3” thick before compaction. Type 7 asphalt contains fine stone and dust which has a very smooth finish. Type 6 asphalt contains slightly larger stone, so it provides more strength but is not quite as smooth as Type 7. Once Sealcoated it is difficult to distinguish the difference in the textures.
TWO COURSE PAVING:
Best suited for commercial and/or residential paving where there is the expectation of heavy traffic or heavy vehicles. This consists of two layers of pavement (a Binder course and a Top course) with compaction being performed after the installation of each course. First, the Binder Course containing large stones is installed, this provides strength. Second, a Top Course containing smaller stone is installed for a smooth finish.
PAVEMENT RESURFACING or OVERLAY:
Paving over already existing pavement often requires saw-cutting and removing existing pavement at garages, sidewalks, the street, etc. to provide abutment of the new pavement. The existing pavement is then true & leveled to remove any low areas. Once prepped a layer of pavement approx. 1½” -2” if installed and compacted.
It is important to note that new pavement will conform to the surface upon which it is installed. For example, if the old driveway has cracks, eventually they will make their way up to the surface. This is referred to as reflective cracking.
About Saw-cuts and Milling:
These procedures ensure that your pavement will meet flush with the road, sidewalks, and other structures. When pavement isn’t flush it can cause a trip hazard. At the road, if the pavement isn’t flush, it can be damaged from plows catching the lip.